Our-DCA-System

The advanced application solution for self-adhesive die-cut parts

The i-DCA system is a robot-guided application solution for self-adhesive die-cut parts – developed for maximum precision and process reliability in continuous operation.
With fully integrated control, intelligent process monitoring, and optimized material supply, our i-DCA system enables fully automated hole closures with highly reproducible results.

The system at a glance

Our i-DCA system combines all steps of the application workflow in one compact component—from material feeding to quality assurance.
It was developed specifically for the requirements of modern production lines and can be seamlessly integrated into existing systems.

Thanks to its modular architecture and the precise coordination of all components, the system can be easily integrated into a wide variety of production environments.
The i-DCA system impresses with its high process stability, short setup times, and consistent application quality—even with complex or varying component geometries.

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THE ADVANTAGES AT A GLANCE

Angle application & flexible positioning

An additional degree of freedom allows the application to be used even on hard-to-reach or sloping surfaces – precisely and with repeat accuracy.

Complete application workflow in one component

All processes in one unit – less integration effort, fewer sources of error, greater efficiency.

Integrated control electronics

No external control components required. Direct communication with plant and robot controllers – maximum compatibility, minimum interfaces

Optimized material supply

Two servo drives maintain constant belt tension and control precise feed.
The simple belt path allows for quick material changes — perfect for 24/7 operation.

Intelligent process monitoring

Kontinuierliche Messung von Anpresskraft, Saugerdruck, Position. Der Prozess läuft nur bei korrekten Parametern weiter – für dokumentierte Qualität.

Maximum system integration

All components are perfectly matched to each other – for a consistent, low-maintenance system with high operational reliability.

Tool storage & ease of servicing

The optional tool storage unit allows material changes during ongoing production.
Its compact design means it can be integrated in a space-saving manner and ensures that the robot always picks up tools from the storage unit that are ready for use.

Service benefits:

  • Wear parts can be replaced without removal
  • Shippable and exchangeable
  • Functional tests possible in the maintenance workshop

Designed for continuous operation

The i-DCA system is designed for high cycle rates and 24/7 availability – with fast material changes and logged process quality.
The robust mechanics and integrated monitoring ensure stable processes with minimal maintenance.

» More than 130 installations worldwide prove the reliability and efficiency of this solution. «